Machine Learning Based AFP Inspection: A Tool for Characterization and Integration

Automated Fiber Placement (AFP) has become a standard manufacturing technique in the creation of large scale composite structures due to its high production rates. However, the associated rapid layup that accompanies AFP manufacturing has a tendency to induce defects. We forward an inspection system that utilizes machine learning (ML) algorithms to locate and characterize defects from profilometry scans coupled with a data storage system and a user interface (UI) that allows for informed manufacturing. A Keyence LJ-7080 blue light profilometer is used for fast 2D height profiling. After scans are collected, they are process by ML algorithms, displayed to an operator through the UI, and stored in a database. The overall goal of the inspection system is to add an additional tool for AFP manufacturing. Traditional AFP inspection is done manually adding to manufacturing time and being subject to inspector errors or fatigue. For large parts, the inspection process can be cumbersome. The proposed inspection system has the capability of accelerating this process while still keeping a human inspector integrated and in control. This allows for the rapid capability of the automated inspection software and the robustness of a human checking for defects that the system either missed or misclassified

Design of optimal rule-based controller for plug-in series hybrid electric vehicle

International audienceEnergy consumption of Hybrid Electric Vehicles (HEV) strongly depends on the adopted energy management strategy (EMS). Rule-Based (RB) controllers are the most commonly used for their ability of integration in real-time applications. Unlike global optimization routines, RB controllers do not ensure optimal energy savings. This study presents a methodology to design a close-to-optimal RB controller derived from global optimization strategies. First, dynamic programming (DP) optimization is used to derive the optimal behaviour of the powertrain components on the Worldwide Harmonized Light Vehicles Test Cycle (WLTC), and then, the resulting performance of the powertrain components is used to design an optimized RB energy management strategy. Furthermore, the strategy is developed to cope with the variations in trip length and traffic conditions. The plug-in series hybrid electric vehicle is modelled using the energetic macroscopic representation (EMR). Results show that the proposed optimal RB controller is only consuming 1-2% more fuel compared to DP controllers and is resulting in a 13-16% less fuel consumption compared to basic RB controllers

Automated Fiber Placement Defects: Automated Inspection and Characterization

Automated Fiber Placement (AFP) is an additive composite manufacturing technique, and a pressing challenge facing this technology is defect detection and repair. Manual defect inspection is time consuming, which led to the motivation to develop a rapid automatic method of inspection. This paper suggests a new automated inspection system based on convolutional neural networks and image segmentation tasks. This creates a pixel by pixel classification of the defects of the whole part scan. This process will allow for greater defect information extraction and faster processing times over previous systems, motivating rapid part inspection and analysis. Fine shape, height, and boundary detail can be generated through our system as opposed to a more coarse resolution demonstrated in other techniques. These scans are analyzed for defects, and then each defect is stored for export, or correlated to machine parameters or part design. The network is further improved through novel optimization techniques. New training instances can also be created with every new part scan by including the machine operator as a post inspection check on the accuracy of the system. Having a continuously adapting inspection system will increase accuracy for automated inspections, cutting down on false readings

Methodology to Design an Optimal Rule Based Energy Management Strategy Using Energetic Macroscopic Representation: Case of Plug-In Series Hybrid Electric Vehicle

International audienc